The recent supply of a complete turnkey plant strengthens the partnership started in 2014 between the two companies.
In 2014, Sabo embarked on a transformative journey with Ladrillos Fortes, a prominent brick manufacturer in Peru. Their mission? To construct a cutting-edge turnkey plant in Lima, Peru, aimed at achieving a monumental production capacity of 500 tonnes per day, catering to various brick and hollow block demands in the Peruvian market.
This groundbreaking collaboration not only marked the inception of a robust professional alliance but also laid the cornerstone of mutual trust between the two entities.
Ladrillos Fortes, with its sprawling presence across Peru boasting four manufacturing facilities, soon turned to Sabo for three additional projects. Among these ventures was the enhancement of the Trujillo plant in northern Peru. Here, Sabo introduced a state-of-the-art cutting and loading line, revolutionizing the manufacturing process by enabling direct loading onto kiln cars sans the need for a dryer.
Ladrillos Fortes had specific requirements – a plant capable of churning out 500 tonnes of bricks and blocks daily, encompassing a diverse range including Techo 15, Techo 12, Panderreta, and King Kong. Moreover, the line needed to handle Techo 15 and Techo 12 blocks both horizontally and vertically.
Sabo's proposed plant boasted a slug pre-cutter, followed by a robust side cutter adaptable to stiff and wet extrusion. The incorporation of a double harp ensured uninterrupted operations, seamlessly replacing broken wires without halting production.
The integration of a Fanuc robot with a loading capacity of 700 kg for kiln car loading showcased Sabo's commitment to cutting-edge automation. This, coupled with the latest programming bench, underscored Sabo's versatility in catering to diverse brick formats across the Americas.
Innovative design elements, including a drag and separation system, aimed at preserving the integrity of bricks, eliminating marks or wear, further solidified Sabo's commitment to excellence.
Sabo's unwavering emphasis on safety culminated in the incorporation of robust safety measures such as fences, light beams, and access control. For Sabo, ensuring operator safety transcends geographical boundaries, constituting a non-negotiable aspect of every project.
The success of the project bore testimony to Sabo's unwavering professionalism and reliability, ultimately exceeding the customer's expectations.
In the heart of Peru's bustling brick manufacturing landscape, Sabo's triumph stands as a testament to the power of collaboration, innovation, and unwavering commitment to excellence.
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